Introduction
With the continuous development of technology, the application of handheld laser welding machines in the food processing industry is gradually becoming popular. This new welding technology, with its high efficiency, precision, and flexibility, has brought revolutionary changes to the food processing industry. This article will provide a detailed introduction to the principles, advantages, and applications of handheld laser welding machines in the food processing industry.
Introduction to Handheld Laser Welding Machine
A handheld laser welding machine is an efficient and flexible welding equipment that uses a laser beam as a heat source. Through a high-precision optical system, the laser beam is focused on the workpiece, forming a high-temperature focus, melting and connecting the workpiece together. Handheld laser welding machines have the advantages of simple operation, fast welding speed, and high weld quality, making them widely used in the food processing industry.
Advantages of handheld laser welding machines
Efficiency: The handheld laser welding machine has extremely high welding speed, which is faster than traditional arc welding and greatly improves welding efficiency.
Energy conservation and environmental protection: Due to the concentration of laser welding energy and the small heat affected zone, there is no need to add solder, reducing energy consumption and environmental pollution.
Flexibility: The handheld laser welding machine is lightweight and flexible, allowing for quick replacement of welding joints to meet different welding needs.
High weld quality: The weld seam formed by laser welding is smooth, dense, high-strength, and has good aesthetics and durability.
Health and safety: The handheld laser welding machine does not generate arcs and splashes during operation, reducing the possibility of cross contamination and improving the safety of food hygiene.
Application of handheld laser welding machine in the food processing industry
Packaging material welding: In food processing, the welding of packaging materials is a key link. The handheld laser welding machine can quickly and accurately complete the welding of packaging materials, improving production efficiency.
Label welding: The welding of food labels is an important part of the food processing process. The handheld laser welding machine can achieve precise and fast label welding, improving production speed.
Welding of metal parts: In food processing equipment, welding of metal parts is essential. A handheld laser welding machine can achieve efficient and aesthetically pleasing welding of metal components.
High cleanliness application: In some high cleanliness food processing environments, traditional welding methods are difficult to meet the requirements. The handheld laser welding machine can achieve dust-free and pollution-free welding, meeting the production requirements of high cleanliness.
Low temperature welding: It is necessary to avoid the impact of high temperature on food processing. A handheld laser welding machine can achieve low-temperature welding, reducing the impact on food.
Accurate docking: In some food processing processes that require precise docking, handheld laser welding machines can achieve precise docking and improve production quality.
Small batch production: Small batch production is common in food processing. A handheld laser welding machine can quickly complete welding tasks and improve production efficiency.
Personalized customization: With the continuous development of the food processing industry, the demand for personalized customization is gradually increasing. The handheld laser welding machine can achieve fast and flexible personalized customization.
Other applications: In addition to the above application fields, handheld laser welding machines can also be used in the manufacturing and maintenance of various food processing equipment, such as sealing machines, filling machines, etc.
Conclusion
The emergence of handheld laser welding machines has brought many conveniences and innovations to the food processing industry. It has become an important tool in the food processing industry due to its high efficiency, precision, and flexibility. With the continuous progress of technology and the continuous expansion of application fields, the application prospects of handheld laser welding machines in the food processing industry will be even broader. Meanwhile, for food processing enterprises, introducing handheld laser welding machines also means improving production efficiency, improving product quality, and reducing production costs. These advantages will help enterprises improve market competitiveness and achieve sustainable development.
The spiral swing welding mode expands the tolerance range of machined parts and the width of the weld
Industrial chillers, good cooling effect, good protection of the internal components of the equipment
Pressure gauge weld is smooth, high quality, no porosity, reduce and optimize the base material impurities
Pressure gauge weld is smooth, high quality, no porosity, reduce and optimize the base material impurities
Industrial modeling, saving production space, good heat dissipation, low noise;
Touch screen design allows you to save time and worry during use
Hand torch, flexible and light, Angle adjustment
The brand laser has longer life and higher photoelectric conversion rate
High, 24 hours continuous work, long maintenance-free period, reduce maintenance costs. (Raycus Laser, JPT GePT)
The self-developed special welding head can realize the welding of any part and any Angle of the workpiece; It belongs to the ring spot swing head, the spot width can be adjusted, and the welding fault tolerance is strong.
Independently developed welding system, touch screen control, can store more than 100 kinds of process database, simple and convenient operation.
The use of industrial brand level adjustment casters, with convenient mobility and shock absorption, military quality, durable.
The use of industrial brand level adjustment casters, with convenient mobility and shock absorption, military quality, durable.
LASER POWER | 1000W | 1500W | 2000W |
Melting depth (stainless steel, 1m/min) | 2.68mm | 3.59mm | 4.57mm |
Melting depth (carbon steel, 1m/min) | 2.06mm | 2.77mm | 3.59mm |
Melting depth (aluminum alloy, 1m/min) | 2mm | 3mm | 4mm |
Automatic wire feeding | φ0.8-1.2 welding wire | φ0.8-1.6 welding wire | φ0.8-1.2 welding wire |
Power consumption | ≤3kw | ≤4.5kw | ≤6kw |
Cooling method | water cooling | water cooling | water cooling |
Power demand | 220v | 220v or 380v | 380v |
Argon or nitrogen protection (customer's own) | 20 L/min | 20 L/min | 20 L/min |
Equipment size | 0.6*1.1*1.1m | 0.6*1.1*1.1m | 0.6*1.1*1.1m |
Equipment weight | ≈150kg | ≈170kg | ≈185kg |
The machine would be packed in solid wooden crate for international shipping, suitable for sea, air and express transportation.